China manufacturer dc motor 12v 24v 48V high torque 60w 90w 120w electric motor with worm gearbox and high torque low rpm worm gearbox exploded view

Warranty: 1year
Model Number: 450w
Usage: BOAT, Car, Electric Bicycle, FAN, Home Appliance, Cosmetic instrument, SMART HOME
Type: GEAR MOTOR
Torque: 1.31~25 kg.cm
Construction: Other
Commutation: Brush
Protect Feature: Drip-proof
Speed(RPM): 3000rpm
Continuous Current(A): 13A
Efficiency: IE 1
Rated Power: 0.18-160KW
Input Speed: 1400rpm
Output Speed: 6.3-435rpm
Output Torque: by the Ratio
Ratio: 1:3.33
Color: blue/green/red/black or CZPT your request
Worm gear: 9-4# or 10-1# or 12-2#copper for your option
Bearing: C&U/QC or CZPT your request
Lubricant: synthetic/mineral oil
Quality Control: ISO9001:2015
Packaging Details: 5 layers of Carton+Standard Exporting Wooden Pallet or Wooden Case
Port: ZheJiang or HangZhou

Specification

itemvalue
Warranty1year
Place of OriginChina
ZHangZhoug
HS
400w
UsageBOAT, Car, Electric Bicycle, FAN, Home Appliance, Cosmetic instrument, SMART HOME
TypeGEAR MOTOR
1.31~25 kg.cm
ConstructionOther
CommutationBrush
Protect FeatureDrip-proof
3000rpm
13A
EfficiencyIE 1
Rated Power0.18-160KW
Input Speed1400rpm
Output Speed6.3-435rpm
Output Torqueby the Ratio
Ratio1:3.33
Colorblue/green/red/black or CZPT your request
Worm gear9-4# or 10-1# or 12-2#copper for your option
BearingC&U/QC or CZPT your request
Lubricantsynthetic/mineral oil
Quality ControlISO9001:2015
Packing & Delivery Company Profile Your Reliable Industrial Gearbox Supplier — Shengjie ReducerHangZhou Shengjie Reducer Co., Ltd., is a professional company engaged in the design, production, and sales of various types of speed reducers such as RV worm gearbox, WP worm gearbox, worm screw jack, helical gear motor, cycloidal speed reducer, cylindrical gearbox, motor, etc. After more than 20 years of technical reserve innovation, now we have a series of advanced production lines and professional testing equipment, as well as a team of technical staff who strive for perfection. With the advantages of high precision, low noise, HIGH QUALITY GRAPHENE BASED FULLY SYNTHETIC LUBRICANT 5LT TANK GXT-BIKE DRY FOR BICYCLES long service life, stable performance, etc., our products has covered various industries such as metallurgy, stone, woodworking, chemical, lifting, mining, petroleum, textile, medical, marine ships and other industries, and are widely praised by domestic and foreign customers. “Continuous refinement, seeking a CZPT situation” is our CZPT purpose. We always aim to provide our customers with reliable and durable reducers. We welcome new and old customers from all the world to contact us for future business relationships and achieving mutual success! Why Choose Us 1. 6 types of advanced production & test equipment to ensure accuracy & stable operation2. 50+ skilled workers with responsibility3. Stringent QC team4. Provide reliable & durable products with competitive prices5. Responsive & Professional sales team6. Technicians with 30+ years industrial and product experience7. Short delivery time Certifications FAQ Q1: What information should I tell you to get a quote?A1: Please advise us type of speed reducer, model/size, ratio, power, order quantity or other requirements, we will send you detailed quotation. If you are not clear about which reducer you need, please tell us your requirement as much as possible, we will help you select models. Q2: How is your quality?A2: As a professional gearbox supplier over 10 years, Hot selling timing chain kit uesd for CZPT D20DT DIESEL we always take products quality as the top priority of enterprise development. We never cut corners on product material and processing. Each of our materials and reducers are rigorously inspected by professional quality control workers, ensuring that the products provided to customers are reliable and durable.Q3: What is your minimum order quantity?A3: Our MOQ is from 1pc, any customer’s needs or orders will be valued, and we are willing to provide our customers with greatest support.Q4: Can you make OEM/ODM orders?A4: Yes, we have rich experience on OEM/ODM orders. Please consult our sales team for more details.Q5: Do you provide samples?A5: Yes, samples are available for quality evaluation, and sample cost will be refunded from official order.Q6: What kind of packaging do you use?A6: Usually we use packaging 5 layer of export standard cartons, plywood pallets, plywood cases. The packing depends on size and weight of different gearboxes, we will make sure each gearbox will be protected well to avoid damage during transportation.Q7: What is your delivery terms and payment terms?A7: EXW, FOB(HangZhou/ZheJiang ), CFR, CIF, DAP,DDP are available.We accept T/T(30% payment as deposit, 70% payment before shipment), L/C, Cash. Related photos or videos of finished goods will be provided before your balance payment. And inspection from your side is also accepted.Q8: How long is your lead time? How do you guarantee on-time delivery?A8: For FCL order, 30-40 days after receiving your deposit, urgent order can be finished in 15-20days. For LCL order, it will take 7-15days.Q9: How to deliver the goods?A9: by sea – buyer appoints the forwarder, or our sales team finds suitable forwarder for buyers.by air – buyer provide collect express account, or our sales team finds suitable express for buyers, mostly for sample or urgent order.Our company can also arrange to deliver the goods to some places in China appointed by buyers.Q10: What about your product warranty period and after-sales policy?A10: Our warranty period is 1 year since shipment date. Our product quality complaint rate is less than 0.5%. If you meet any problems during using our products, please provide us pictures or videos, we will give feedbacks within 24 hours. If reducer failures by non-human factors, CZPT rice combine harvester parts DC70 DC105 DC68G DC93 DC95 AR96 ER112 SPROCKET TENSION high quality Philippines we will send spare parts or products for you to replace. Besides, our technicians can also provide remote guidance if needed.

worm reducer

Worm gear reducer gearbox

A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.

high efficiency

High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
worm reducer

pocket

A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm reducer

high gear ratio

Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
China manufacturer dc motor 12v 24v 48V high torque 60w 90w 120w electric motor with worm gearbox and high torque low rpm     worm gearbox exploded viewChina manufacturer dc motor 12v 24v 48V high torque 60w 90w 120w electric motor with worm gearbox and high torque low rpm     worm gearbox exploded view
editor by Cx 2023-07-13