CZPT steel drum creation line
I. Raw supplies use/generation capability
| Plate thickness (mm) | Finihed drums (pcs/T) | Production capability (kg/personal computer) | |
| one.2 | 41 | 21.5 | |
| one.0B | Up and base handles 1.two | 47 | 19 |
| Drum entire body one. | |||
| one. | fifty | 18 | |
| .9B | Up and base addresses 1. | 54 | 16.eight |
| Drum physique .9 | |||
| .nine | fifty six | 16.2 | |
| .8 | ninety seven | ten.28 | |
II. CZPT metal drum manufacturing facilities
A. Entrance part tools
one. Decolier
2. CZPT Up-coiling unit
three. CZPT supporter
4. Aspect deviation rectifying gadget
5. Sizing & flattening equipment
6. Chopping device – for drum entire body
seven. Cutting equipment – for waste sheet
8. Arch condition guiding system
nine. Stacking automobile
10. CZPT method
11. CZPTtric management method
twelve. Top & Base go over conveyor device
one.CZPT Up-Coiling Device
a) Up-Coiling Support System is for storing steel coil and facillitate Content Feed Trolley for offering materials.
b) Materials Feed Trolley is used for have steel coil.. It is operated with hydraulic program to drive cylinder for
reciprocating linear motion and gear box to deliver steel coil in parallel to the middle of uncoiling unit so as to
assure the fixing.
two.Decoiler & CZPT Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-one.2mm
c)Motor electrical power: 5.0KW
d)Uncoiler capacity: 10t
e)Inside diameter: ¢470-520mm, Outdoors diameter: ≤¢1200
f)CZPT measurement: 3900x1500x1940(mm), Complete weight: 5T
3.Sizing &Flattening CZPT
Limited introduction:7 rollers doing work,servo computerized sizing,worm and equipment modify the leveled plate thickness.
Function:The clearances of up and down rollers can be altered by the higher hand-wheel even though determine can be demonstrated by dial indicator. The operation linear speed is adjusted step-considerably less. It can be controlled by the signal of mid-bridge for high and low speed change.
Main technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-one.two(mm)
four. Chopping CZPT
Purpose: Cut the leveled steel plate into drum body.
Principal technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor electricity: three.0KW
d)Chopping potential:≤20 moments/min
e)CZPT size:1800x950x1500(mm),Whole weight: 3T
5.CZPT Station
Purpose:Offer oil for the oil cylinder of decoiler, lifting system,uncoiling supporter,and overturn machine to make confident stably functioning.
Major technics:
a)Motor electricity:7.5KW
b)CZPT size:800x800x1500(mm),Whole bodyweight: .5T
six.CZPTtric Handle System
Operate: Manage the decoiler,flattening machine and other front segment equipments working.
B. Cover tools
1. Top & Base cover mould
2. Double locking mould
3. 63T pressing device
4. 160T pressing device
5. Pre-coiling & Gluing device
1. Top & Bottom include mould
Quick introduction:Geared up with two sets of 160T pressing machines
Operate: Punching the base include
Major technics:
a)Motor energy:eighteen.5KW
b)Operating capability:5-26 pcs/min
c)CZPT measurement:2185x1420x3070(mm),Complete weight: fourteen.5T
2.Drum Injection CZPT
Limited introduction: Geared up with a single set of 63T urgent equipment
Double punching mould: punch oil filler and breathable mouth of the bottom cover.
CZPT dimension: 710x480x300(mm)
Total weight: .5T
Double locking mould: lock oil filler and breathable mouth of the base go over.
CZPT dimensions: 710x480x300(mm)
Complete fat: .5T
Main technics:
a)Motor electrical power: 11KW
b)CZPT dimension :1800x1232x2550(mm)
c)Whole excess weight: five.5T
3.Pre-Coiling & Gluing CZPT
Brief introduction: Pre-coiling machine for the base go over, cylinder push the cam to operate, automated glue- spaying method.It has positive aspects of basic safety,stablity, smooth edging.
Main technics:
a)CZPT measurement:1600x1400x1350(mm)
b)Complete weight: four.5T
C. Center part products
1. Stacking desk
2. Circle-rolling machine
three. Seam welding machine
four. Edging & Beading device
5. Corrugation (W Rib) equipment
six. Edge-curling device
7. Express unit
eight. CZPTtric management program
nine. Leakage checking device
1.Circle-rolling CZPT
Quick introduction:three rollers functioning.
Principal technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.six-one.two(mm)
c)Circle diameter:≤570mm
d)Motor electricity:1.5KW
e)CZPT measurement:2200x750x1300(mm),Whole weight: one.5T
two.Seaming CZPT(BH-a hundred and fifty-5Z)
Limited instruction:This computerized seaming equipment dismisses the spot welding process,it is our newly developed drum seaming machine.All of elements adopts domestic excellent uncooked material,cupreous welding rollers.
Major technics:
a)Welding CZPT ability:150KVA
b)Driving type: pneumatic
c)Recent: alternating recent
d)Frequency assortment: substantial frequency
e)Working principle : contravariant
3.Edging&Beading CZPT
Quick introduction:controlled by PLC,hydraulic drive
Main technics:
a)Beading top:≤14mm
b)Drum height:894-905(mm)
c)CZPT program pressure:8Mpa
d)Air force:.1Mpa
e)CZPT dimensions:3700x700x1600(mm),Complete weight: 5T
CZPT Station:
Major technics:
a) CZPT dimensions: 1800x860x1700 (mm)
b) Total excess weight: 1T
c) Motor power: 22KW
4.Corrugation (W rib) CZPT
Brief introduction:controlled by PLC,hydraulic drive
Major technics:
a)Corrugating top:≤3mm
b)W rib height:≤9mm
c)Drum height:884-895(mm)
d)W rib place:280mm
e)Motor energy:11KW
f)CZPT dimension:4500x650x2100(mm),Total weight: 7T
CZPT station:
a)CZPT dimensions:1800x860x1700(mm)
b)Complete weight: 1T
c)Motor energy: seven.5KW
five.Edge-Curling CZPT
Limited introduction:controlled by PLC,hydraulic travel,seven layers edge curling.
Primary technics:
a)Drum peak:886-897(mm)
b)Motor energy:45KW
c)CZPT dimensions:4800x1300x2200(mm),Complete excess weight: 13T
CZPT station:
a)CZPT dimension:1800x860x1700(mm)
b)Whole weight: 1T
c)Motor energy: 7.5KW
6. Leakage Examining CZPT
Brief introduction:Handbook/automatic manage,pneuma lock.
Main technics:
a)Checking drum diameter:560-570(mm)
b)Drum top:886-897(mm)
c)Force:.03Mpa
d) CZPT size:2530x700x1100(mm),Total bodyweight: 2T
7.Multi-segment Convey Unit
Quick introduction:Express the drum human body to be edged,beaded,Corrugated W rib reinforced and sealed bottom go over with PLC managing.
Principal technics:
a) Motor energy:4.0KW
b) CZPT dimension:11000x2100x1000(mm)
c) Total weight: 3T
D. Rear part gear
1. Entrance section trans-line
two. Degreasing & Phosphorization area
three. Washing & Drying room
four. Overturn products
five. Portray place
6. Entrance drum-separation device
7. Drying area right after painting
eight. Bck drum separation device
nine. Air cooling method
ten. Rear area trans-line
11. CZPTtric control program
one. Degreasing & Phosphorization Area
Brief introduction: This portion is employed to transport the drums,managed by PLC, adopts spraying device to automatic clear the coil, phosphorize and washing the grease on the drums. The conveyor device adopts exceptional steel, inwalls are made of 1mm metal plate.
Major technics:
a)CZPT dimensions:36000x2110x2060(mm)
b)Total fat: 30T
2. Washing & Drying Place
Limited introduction:Drying the drinking water on the floor of the drum, managed by PLC.The whole machine adopts fuel heating products.Enthusiast is installed on the prime of the area, so that hot and biking wind can be produced to speed up the drying.
Main technics:
a) Motor power:25KW
b) CZPT size:20000x1920x3600(mm)
c) Complete fat: 25T
3.Painting Place(double colors)
Perform: The conveyor device is managed by PLC, rotating table make the drums closely, portray program paint the drums in & outside the house with the spray gun. A single color or a variety of can be alternative. Manner of drinking water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Painting products is created of Chang CZPT.
Primary technics:
a) Motor power: 55KW
b) CZPT measurement: 7400x4990x3600(mm)
c) Total weight: 15T
four.Front Drum Distributor
Function: Transport the drums to the conveyor line of exterior painting&stiffening place, the cylinder is controlled by PLC.
Main technics:
a) Motor power: 2.0KW
b) CZPT dimension: 1500x1050x800(mm)
c) Overall weight: 1T
five.Drying Line after Portray
Operate: The conveyor unit is managed by PLC, adopts fuel heating inwall of the place is equipped with heating tubes. Supporter is mounted on the best of the area, so that dry the paint.
Main technics:
a) Motor power: 35KW
b) CZPT measurement: 36000x2100x4300(mm)
c) Complete fat: 30T
six.Down-drum Roller Trans-line
Purpose: The device transports the dried drums to the floor.
Major technics:
a) Motor electrical power: 1.5KW
b) CZPT dimensions:2000x900x800(mm)
c) Overall excess weight: .3T
seven.Overturn CZPT
Operate: Change the point out of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.
Major technics:
a) CZPT measurement: 1400x690x850(mm)
b) Complete fat: .5T
