Product Description
Worm Gear Series Double Enveloping Worm Gearbox
Product Description
Series C double enveloping worm gear
Model: 100 – 500
Ratio: 10 -63
Output Torque : 683 – 51180 N.m
Rating Power : 47/25HP(1.41Kw) – 597HP(448Kw)
In a Worm Gearbox, Worm Reduction Gear Box, Worm Speed Reducer and Gear Motor Manufacturer, three to 11 gear teeth are typically in contact with the worm, depending CZPT the ratio. The increased number of driven gear teeth that are in contact with the worm significantly increases torque capacity also raises shock load resistance. In addition to increasing the number of driven gear teeth in contact with the worm, Worm Gearbox, Worm Reduction Gear Box, Worm Speed Reducer and Gear Motor Manufacturer also increases the contact area on each gear tooth. The actual areas of instantaneous contact between the worm threads and the driven gear tooth are lines. These lines of contact move across the face of the gear tooth as it progresses through its total time of mesh with the worm. The lines of contact in double-enveloping worm gearing are configured to increase the power transmission capability and reduce the stress on each gear tooth.
Working conditions
Two shafts for 90 ° Intersect, input speed must not be more than 1500 rpm.The working environment temperature should range from 0 ~ 40 ° C, when the environment temperature below 0 ° C or above 40 ° C.Before starting the lubricating oil to corresponding heating and cooling, The worm shafts, reverse operation can be positive.
Data sheet on CUW double enveloping worm gear reducer :
Model | ShaftDia. (mm) | Center Height (CUW) | (CUW) Output shaft Dia. | Power | Ratio | Permitted Torque | Weight |
(CUW) input Solid(h6) | (mm) | (mm) | (kw) | (Nm) | (KGS) | ||
100 | 28 | 190 | 48 | 1.41~11.5 | 10 .25~ 62 | 683-1094 | 42 |
125 | 32 | 225 | 55 | 2.42~19.7 | 10 .25 ~ 62 | 1170~2221 | 65 |
140 | 38 | 255 | 65 | 3.94~25.9 | 10 .25 ~ 62 | 1555 ~ 3473 | 85 |
160 | 42 | 290 | 70 | 4.39~35.7 | 10 .25 ~ 62 | 2143 ~4212 | 120 |
180 | 48 | 320 | 80 | 5.83~47.5 | 10 .25 ~ 62 | 2812 ~ 5387 | 170 |
200 | 55 | 350 | 90 | 7.52 ~61.2 | 10 .25 ~ 62 | 3624 ~6859 | 220 |
225 | 60 | 390 | 100 | 9.9~81.4 | 10 .25 ~ 62 | 4872 ~ 9224 | 290 |
250 | 65 | 430 | 110 | 12.9 ~105 | 10 .25~ 62 | 6284~11892 | 380 |
280 | 70 | 480 | 120 | 16.9 ~ 138 | 10 .25 ~ 62 | 8347 ~ 15820 | 520 |
315 | 75 | 530 | 140 | 22.5 ~183 | 10 .25 ~ 62 | 11068~ 19450 | 700 |
355 | 80 | 595 | 150 | 30~245 | 10 .25 ~ 62 | 14818 ~28014 | 1030 |
400 | 90 | 660 | 170 | 32.1 ~261 | 10 .25 ~ 62 | 15786~29918 | 1400 |
450 | 100 | 740 | 190 | 42.6 ~347 | 10 .25 ~ 62 | 2571~39881 | 1980 |
500 | 110 | 815 | 210 | 54.9 ~ 448 | 10 .25 ~ 62 | 27097~51180 | 2700 |
Advantage:
The advantage of CZPT High Efficiency, Low Noice Cone Worm Series Worm Gearbox design are dramatic. First, the total load is divided among more individual gear teeth, and the load is further divided where teeth support 2 lines of contact. This superior load distribution greatly increases load carrying capacity. Second, the improved torque throughput allows a smaller reducer to produce the same amount of torque, resulting in size and weight savings.
Double-enveloping worm gearing can carry loads that would require much larger and heavier cylindrical worm gearing.
Double-enveloping worm gearbox figure :
(Click on picture for more information)
Application: | Motor, Machinery, Marine, Agricultural Machine
Worm Gearbox vs. Helical Gearbox: A ComparisonWorm gearboxes and helical gearboxes are two popular types of gear systems, each with its own set of advantages and disadvantages. Let’s compare them:
Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation. ry |
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Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase | ||||||||||||||||||||||||
Layout: | Angle | ||||||||||||||||||||||||
Hardness: | Hardened Tooth Surface | ||||||||||||||||||||||||
Installation: | Horizontal Type | ||||||||||||||||||||||||
Step: | Single-Step |
Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Can a Worm Gearbox Provide High Torque Output?
Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.
The torque output of a worm gearbox is influenced by several factors:
- Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
- Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
- Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
- Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
- Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.
Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.
editor by CX 2023-08-31